Introduction:
Tube sheets also named tube plate,it is one of the main components in a shell & tube heat exchanger.Tube plate have holes drilled to accept a series of tubes inside of an enclosed tubular pressure vessel.The tube sheet itself serves as a supporting element in heat exchangers and boilers. Tube sheets have different sizes and a series of holes are done to create a place where the tube ends are welded.Also called tube plate.There are two types: floating tube sheet and stationary tube sheet.
Depending on the tube bundle configuration, a heat exchanger can be equipped with one or two tube sheets.
These are usually made of copper brass or copper alloy plate, with a varying thickness based on the fluid pressure.
Depending on the final application (petrochemical, nuclear, oil&gas, etc.) the tube sheet can be cladded with Stainless Steel or other Super Alloys or even be entirely made out Stainless Steel or Superalloys.
Typical Hole Patterns
The most common types of holes experienced in tube sheet dilling are triangular, rotated triangular, square and rotated square. Each hole pattern presents its own dilling challnges. See typical pattern types below.
Applications:
Tube plate is widely used in tubular heat exchangers, boilers, pressure vessels, steam turbines, large central air conditioners, condensers, evaporators and other products. The metal material makes it not only rigid, but also has great heat conduction performance. The precision of tube plate processing, especially the tolerance of hole spacing and diameter, perpendicularity, and finish greatly affect the assembly and performance of the equipment listed above.
Standard and material grade
Forged Tube sheets, A182 F304/304L, A182 F316/316L, A182 F321, A182 F310S, A182 F347H,
A182 F316Ti, 317L, 904L, 1.4301,1.4307, 1.4401, 1.4571, 1.4541, 254Mo and etc.
Duplex stainless steel Tube sheets: UNS31803,SAF2205,UNS32205,UNS31500,UNS32750,UNS32760, 1.4462, 1.4410, 1.4501 and etc
Stainless steel Tube sheets ASTM A240 304 304L 316 316L , 904L
Titanium Tube sheets ASTM B265 GR1、GR2、GR3、GR5、GR7、GR12. tube sheet/baffle plate
Forged Titanium Tube sheets ASTM B381 GR F1、GR F2、GR F3、GR F5、GR F7、GR F12. tube sheet
BT1-00、BT1-0、BT1-2
Carbon steel tube sheet: A105, SA266.GR2,A350LF2, Q235, St37, St45.8, A42CP, E24 , A516 Gr60, A516 Gr 70,S235JR
Nickel alloy tube sheet:
inconel600, inconel625, inconel690, incoloy800, incoloy 825, incoloy 800H,C22, C-276, Monel400, Alloy20 etc.
Cr-Mo alloy tube sheet: A182F11, A182F5, A182F22, A182F91, A182F9, 16mo3 etc
Copper nickel tube sheet SB171 C70600,C71500 TUBESHEET/BAFFLE/FLANGE.
Naval Brass tube sheet SB171 C46400/C46500 TUBESHEET/BAFFLE/FLANGE
Aluminium bronze tube sheet
SB171 C61300/C61400/C63000 TUBESHEET/BAFFLE/FLANGE
Brass tube sheet, baffle ,flange.
Cladding tube sheet SA516.GR70+SB171 C71500 SA516.GR70+ASTM B265 GR2
SA240 316L +ASTM B265 GR2 Duplex+carbon steel
Specification
OD40-6000MM,Thickness from 5mm---300mm
Manufacturing Process
ingot billet &round bar-- chemical element analizing---bandsaw cutting---forging---heat treatment---inspection--stock of unmachined blanks---lathe----deep hole drilling---inspectction---marking---packing with plywoodcase.
Packing
Packing in plywood case,protected by soft packing material like PE film, Bubble bag Etc.Tube sheet is one of the main components in a shell & tube heat ex-changer.Tube sheets also named tube plate,have different sizes and a series of holes are done to create a place where the tube ends are welded. There are two types: floating tube sheet and stationary tube sheet. Material including Stainless steel, Duplex stainless steel,Titanium,Carbon steel, Nickel alloy, Copper nickel, Naval Brass, Aluminium bronze, Brass, Cladding tube sheet.
Tube sheets also named tube plate,Carbon Steel Tube sheets have holes drilled to accept a series of tubes inside of an enclosed tubular pressure vessel.The tube sheet itself serves as a supporting element in heat exchangers and boilers. Tube sheets have different sizes and a series of holes are done to create a place where the tube ends are welded.Also called tube plate.There are two types: floating tube sheet and stationary tube sheet.
Tube sheet is one of the main components in a shell & tube heat exchanger, have holes drilled to accept a series of tubes inside of an enclosed tubular pressure vessel.The tube sheet itself serves as a supporting element in heat exchangers and boilers.