U bending tube is carried out by cold working method and is being done to the necessary bend radius as per client drawings. U-bend tube/pipe can be manufactured from an extensive range of pipe materials that contain high and low yield stainless steels, alloy steels, carbon steels,Monel , Inconel, hastelloy,duplex , super duplex,titanium,copper alloy and Cr-Ni alloys. Usually U-bends manufactured from seamless tube, can further be customized in terms of thicknesses and sizes as per the specific requirements of our clients. They are easy for further assemble tube bundles.
We provide U bend Tubes pipe in diverse industries for a range of applications such as in Boiler, Condensers, Super Heaters,tube bundles for Heat Exchangers, Coolers/Inter-coolers, Chiller, and so on. These are as well being used in dissimilar industries such as in Fertilizer Plants, Sugar Industry, Steel Plants,Oil & Gas plants, Chemical & Petrochemical plants, Refineries, Power plants, Renewable energy plants etc.
Production process:
straight pipe - bending before 100% flaw detection - reliable bending machine and precision bending mould - bending after the U-shaped part of the electric heating stress relief annealing - bending after 100% water pressure
STAINLESS STEEL U TUBE TOLERANCES:
Dimensional tolerances U
tubes acc. to TEMA R.C.B.
1) Length of straight part -0/+5 mm
Flattening (also called “ovality”) at the bend shall not exceed 10% of the
nominal tube outside diameter.
Wall thickness in bending part acc. to TEMA R.C.B 2.31
2) Minimum tube wall thickness in the bend part (T min)T(min) ≥ (SW × (2×R +
D))/( 2× (R+D)
where: SW is smallest wall thickness
D Nominal outside diameter
R radius
3)Radius tolerance
1. for R 100 mm +/- 3 mm
2. for R ≥ 100 mm +/- 5 mm
3. Straightness tolerance
max. 1,5 mm per 1 m
U-Tube ends: plain, verticallycut to the tube axis
Packing:
Packed in ply wooden box wrapped in plastic, and suitably protected for sea-worthily delivery or as requested.
Stainless steel U bent Tube standard and material grade:
ASTM A213 TP304/304L TP316/316L TP310S Stainless steel U Tube bundles forBoiler, Condensers, Super Heaters,Heat Exchangers, Coolers/Inter-coolers, Chiller
ASTM/ASME A/SA268 TP405, TP409, TP410, TP430,TP439, TP444 Ferritic and Martensitic Stainless Steel Seamless U Tube Tube bundles
ASTM/ASME A/SA213 TP304/304L,TP304H, TP316/316L, TP347/347H,TP316Ti, TP321/321H, TP310S Seamless Austenitic Stainless Steel U Tubes Tube bundles
ASTM A249 TP304/304L,TP304H, TP316/316L, TP347/347H,TP316Ti, TP321/321H, TP310S Standard Specification for Welded Austenitic Steel Boiler, Superheater, Heat-Exchanger, and Condenser U Tubes bundles forBoiler, Condensers, Super Heaters,Heat Exchangers, Coolers/Inter-coolers, Chiller.
ASTM A269 TP304/304L TP316/316L Stainless Steel U Bend Heat Exchanger Tube, Boiler Tubing Tube bundles
Monel400 U tube Tube bundles UNS N06600,625, Incoloy800/800H 825 U bend tube Tube bundles, hastelloy U bent tube Tube bundles
Duplex UNS S31803/32205 UNS S32750 U bent tube, super duplex U tube for Heat Exchanger Tube Boiler Condensers Super Heaters Coolers/Inter-coolers Chiller.
Type |
Grade |
Grade |
Chemical Component % |
||||||||||
C |
Cr |
Ni |
Mn |
P |
S |
Mo |
Si |
Cu |
N |
Other |
|||
Austenitic |
201 |
SUS201 |
≤0.15 |
16.00-18.00 |
3.50-5.50 |
5.50-7.50 |
≤0.060 |
≤0.030 |
- |
≤1.00 |
- |
≤0.25 |
- |
304 |
1.4301 |
≤0.07 |
17.00-19.00 |
8.00-10.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
≤1.00 |
- |
- |
- |
|
304L |
1.4307 |
≤0.030 |
18.00-20.00 |
8.00-10.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
≤1.00 |
- |
- |
- |
|
304H |
1.4948 |
0.04-0.10 |
18.00-20.00 |
8.00-10.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
≤1.00 |
- |
- |
- |
|
309 |
1.4828 |
≤0.20 |
22.00-24.00 |
12.00-15.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
≤1.00 |
- |
- |
- |
|
309S |
* |
≤0.08 |
22.00-24.00 |
12.00-15.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
≤1.00 |
- |
- |
- |
|
310 |
1.4842 |
≤0.25 |
24.00-26.00 |
19.00-22.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
≤1.50 |
- |
- |
- |
|
310S |
* |
≤0.08 |
24.00-26.00 |
19.00-22.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
≤1.50 |
- |
- |
- |
|
314 |
1.4841 |
≤0.25 |
23.00-26.00 |
19.00-22.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
1.50-3.00 |
- |
- |
- |
|
316 |
1.4401 |
≤0.08 |
16.00-18.50 |
10.00-14.00 |
≤2.00 |
≤0.045 |
≤0.030 |
2.00-3.00 |
≤1.00 |
- |
- |
- |
|
316L |
1.4404 |
≤0.030 |
16.00-18.00 |
10.00-14.00 |
≤2.00 |
≤0.045 |
≤0.030 |
2.00-3.00 |
≤1.00 |
- |
- |
- |
|
316Ti |
1.4571 |
≤0.08 |
16.00-18.00 |
10.00-14.00 |
≤2.00 |
≤0.045 |
≤0.030 |
2.00-3.00 |
≤1.00 |
- |
0.1 |
Ti5(C+N)~0.70 |
|
317 |
* |
≤0.08 |
18.00-20.00 |
11.00-15.00 |
≤2.00 |
≤0.045 |
≤0.030 |
3.00-4.00 |
≤1.00 |
- |
0.1 |
- |
|
317L |
1.4438 |
≤0.03 |
18.00-20.00 |
11.00-15.00 |
≤2.00 |
≤0.045 |
≤0.030 |
3.00-4.00 |
≤1.00 |
- |
0.1 |
- |
|
321 |
1.4541 |
≤0.08 |
17.00-19.00 |
9.00-12.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
≤1.00 |
- |
- |
Ti5(C+N)~0.70 |
|
321H |
* |
0.04-0.10 |
17.00-19.00 |
9.00-12.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
≤1.00 |
- |
- |
Ti5(C+N)~0.70 |
|
347 |
1.4550 |
≤0.08 |
17.00-19.00 |
9.00-12.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
≤1.00 |
- |
- |
Nb≥10*C%-1.10 |
|
347H |
1.494 |
0.04-0.10 |
17.00-19.00 |
9.00-12.00 |
≤2.00 |
≤0.045 |
≤0.030 |
- |
≤1.00 |
- |
- |
Nb≥10*C%-1.10 |
|
xm-19 |
Nitronic50 |
≤0.06 |
20.50-23.50 |
11.50-13.50 |
4.0-6.0 |
≤0.045 |
≤0.030 |
1.50-3.00 |
≤1.00 |
- |
0.2-0.4 |
Nb:0.10-0.30 V:0.10-0.30 |
|
904L |
N08904 |
≤0.02 |
19.0-23.0 |
23.0-28.0 |
4.0-5.0 |
≤0.045 |
≤0.035 |
|
≤1.00 |
|
0.1 |
Cu:1.0-2.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Duplex |
2205 |
S32205 |
≤0.03 |
22.0-23.0 |
4.5-6.5 |
≤2.00 |
≤0.030 |
≤0.020 |
3.0-3.5 |
≤1.00 |
- |
0.14-0.20 |
|
2507 |
S32750 |
≤0.03 |
24.0-26.0 |
6.0-8.0 |
≤1.20 |
≤0.035 |
≤0.020 |
3.0-5.0 |
≤0.80 |
0.5 |
0.24-0.32 |
|
|
* |
S32760 |
≤0.03 |
24.0-26.0 |
6.0-8.0 |
≤1.00 |
≤0.030 |
≤0.010 |
3.0-4.0 |
≤1.00 |
0.5-1.00 |
0.2-0.3 |
|
|
2304 |
S32304 |
≤0.03 |
21.5-24.5 |
3.0-5.5 |
≤2.50 |
≤0.040 |
≤0.030 |
0.05-0.6 |
≤1.00 |
0.05-0.6 |
0.05-0.2 |
|
|
329 |
1.4460 |
≤0.08 |
23.00-28.00 |
2.00-5.00 |
≤1.00 |
≤0.040 |
≤0.030 |
1.00-2.00 |
≤0.75 |
- |
- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ferrite |
409 |
S40900 |
≤0.03 |
10.50-11.70 |
0.5 |
≤1.00 |
≤0.040 |
≤0.020 |
- |
≤1.00 |
- |
≤0.030 |
Ti6(C+N)~0.50 Nb:0.17 |
430 |
1Cr17 |
≤0.12 |
16.00-18.00 |
- |
≤1.0 |
≤0.040 |
≤0.030 |
- |
≤1.0 |
- |
- |
- |
|
446 |
S44600 |
≤0.20 |
23.00-27.00 |
0.75 |
≤1.5 |
≤0.040 |
≤0.030 |
1.50-2.50 |
≤1.00 |
- |
≤0.25 |
- |
|
Martensite |
410 |
1Cr13 |
0.08-0.15 |
11.50-13.50 |
0.75 |
≤1.00 |
≤0.040 |
≤0.030 |
- |
≤1.00 |
- |
- |
- |
420 |
2Cr13 |
≥0.15 |
12.00-14.00 |
- |
≤1.00 |
≤0.040 |
≤0.030 |
- |
≤1.00 |
- |
- |
- |
|
440C |
11Cr17 |
0.95-1.20 |
16.00-18.00 |
- |
≤1.00 |
≤0.040 |
≤0.030 |
0.75 |
≤1.00 |
- |
- |
- |
Specification :
Outside Diameter |
6.35 mm O.D to 76.2 mm O.D |
Thickness |
0.7 mm to 10 mm |
Length |
As per Customer requirement, Maximum upto 30Meter Long. |
Standards |
ASTM A213, ASME SA213,ASTM A249,ASTM/ASME A/SA789,ASTM/ASME A/SA 163,ASTM/ASME A/SA268,ASTM/ASME A/SA688/213,ASTM/ASME A/SA803,ASTM/ASME A/SA556 |
Type |
Seamless Tubes, Welded Tubes |
Grades |
TP 304 Tube, TP 304L Tube, TP 316 Tube, TP 316L Tube, TP 321 Tube, TP 321H Tube, TP 347 Tube, TP 347H Tube, TP 202 Tube, JT 7 Tube, J4 1 Tube, TP 409 Tube, TP 409L Tube, TP 410 Tube, TP 430Ti Tube, TP 439 Tube |
U bending tube is carried out by cold working method and is being done to the necessary bend radius as per client drawings.U bend Tubes in diverse industries for a range of applications such as in Boiler, Condensers, Super Heaters,tube bundles for Heat Ex-changers, Coolers/Inter-coolers, Chiller, and so on. Material including Stainless steel, Duplex stainless steel,Titanium,Carbon steel, Copper nickel, admiralty brass, Aluminium Brass, Nickel alloy Monel , Inconel, hastelloy....
Titanium U Bent tube is carried out by cold working method and is being done to the necessary bend radius as per client drawings. U-bend tube/pipe can be manufactured from an extensive range of pipe materials that contain high and low yield stainless steels
Copper and Cu alloy U bending tube is carried out by cold working method and is being done to the necessary bend radius as per client drawings. U-bend tube/pipe can be manufactured from an extensive range of pipe materials that contain high and low yield stainless steels, alloy steels, carbon steels, Monel , Inconel, hastelloy,duplex , super duplex,titanium,copper alloy and Cr-Ni alloys.